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AVANTI SERVICE LIFTUser’s, Installation and Maintenance ManualModel Service Lift PEGASUSOriginal instructions®

10AVANTI Service Lift for Wind Turbines 3.1 PurposeThe service lift purpose is to transport persons plus their tools and equipment to the most conveni

11 User’s, Installation and Maintenance Manual3.4 Technical specifications Service lift CE versions AECO versionCabin type Bucket type 2), front fen

12AVANTI Service Lift for Wind Turbines 1. Top obstruction device (frame) 1)2. Top hatch3. Double door4. Main frame5. Cabin control box6. Fixed

13 User’s, Installation and Maintenance ManualA AB BC CD DE EF F1122334455667788THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO AIP ApS AND PROTECTE

14AVANTI Service Lift for Wind Turbines A3.6 General arrangement of Pegasus lift inside a generic WTG1. Top platform 2. Top mechanical stop 3. Rest pl

15 User’s, Installation and Maintenance Manual3.7 Service lift dimensions3.7.1 Bucket type 1)28502295996768972598112326427771) Optional for CE version

16AVANTI Service Lift for Wind Turbines 3.7.2 Full sliding door 1)1) Optional for CE versions. Mandatory for AECO version. 2) If top obstruction devic

17 User’s, Installation and Maintenance Manual3.8 Main frameThe main frame is a welded steel structure. The traction and guiding systems are bolted to

18AVANTI Service Lift for Wind Turbines DenmarkRønnevangs Allé 6DK-3400 HillerødAIP ApSStamp:Edit by:Constructor:Title:Replaced by:Date:Replaces:Drw.

19 User’s, Installation and Maintenance Manual3.9.2 Cabin control box111333768869444555222Cabin control box inside the cabin has control priority over

CE certificate of Pegasus CE versions:

20AVANTI Service Lift for Wind Turbines 3P+PENacelle hatch interlock -1X2930+PEMP to TP control cable -1X30TYPEDESCRIPTIONCOLORTAG1122334455667788A AB

21 User’s, Installation and Maintenance Manual3.10 Service lift doors3.10.1 Double door 1) Main access to the service lift is done through the double

22AVANTI Service Lift for Wind Turbines A AB BC CD DE EF F1122334455667788THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO AIP ApS AND PROTECTED BY C

23 User’s, Installation and Maintenance Manual3.12 Lateral windows 1)Optionally, the service lift can be equipped with lateral windows 1). These wind

24AVANTI Service Lift for Wind Turbines A AB BC CD DE EF F1122334455667788THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO AIP ApS AND PROTECTED BY C

25 User’s, Installation and Maintenance Manual3.19 Traction systemThe traction system is rack and pinion type. The system has two motor group working

26AVANTI Service Lift for Wind Turbines 3.24 Anchor points for PPEThe service lift is equipped with two anchor points inside the cabin in bucket type

27 User’s, Installation and Maintenance ManualSTOPSTOPSTOPThe following prohibitions shall be observed when using the service lift. The consequences o

28AVANTI Service Lift for Wind Turbines To exit the cabin:1. Attach the shock absorber to the cabin anchor point.2. Open the hatch.3. Climb out of

29 User’s, Installation and Maintenance Manual!! A maintenance is required and necessary: • Toavoidprematurewear• Toprolongthelifetimeofthe

AECO certificate of Pegasus AECO version:

30!!AVANTI Service Lift for Wind Turbines 6.3.2 Visual inspection1. Check that the service lift components are mounted in accordance with the specific

31 User’s, Installation and Maintenance Manual D 6.4.2.3 Lubricate the rack Check status of old lubricant on rack and pinions. If maintenance require

32AVANTI Service Lift for Wind Turbines 6.4.5 Torques Assurance Check tightening torques of all screw connections with approved and calibrated torque

33 User’s, Installation and Maintenance Manual7. Troubleshooting STOPBreakdown Cause SolutionThe service lift cannot ascend nor descend.DANGER!Attemp

34AVANTI Service Lift for Wind Turbines Breakdown Cause SolutionThe service can descend but cannot ascend.B1 The service lift is stuck under an obsta

35 User’s, Installation and Maintenance Manual Before using the service lift, if it has not been used for a long period of time:• Clean all the parts

36AVANTI Service Lift for Wind Turbines The gaps on the loading side of the service lift shall conform to applicable requirements of 5.11 of ASME A17.

37 User’s, Installation and Maintenance Manual11.3 Assembly in tower factory11.3.1 Top tower section1. Install and adjust upper ladder section at t

38AVANTI Service Lift for Wind Turbines 2. Install the rest of the ladder sections from top to bottom (see Fig. 2).3. Install the rest platforms appro

39 User’s, Installation and Maintenance Manual11.5 Electrical connections on siteElectrical connections must be made in accordance with EN 60204-1 for

Date of publication:3rd CE Edition: 04/2014 Revision 2: 9/05/14 Manufacturer:Avanti Wind Systems SLPoligono Industrial CentroviaCalle Los Angeles n°88

40AVANTI Service Lift for Wind Turbines Appendix A: Safety measuresEvacuation through BOTTOM hatch: 1. Attach shock absorber to the bottom yellow anc

41 User’s, Installation and Maintenance ManualAppendix B: Inspection checklistSerial nº traction system:Serial nº traction system 2:Tower nº:Address o

42AVANTI Service Lift for Wind Turbines 4.74.84.94.105 DOORS AND HATCHESOKNot OK5.15.25.36 ELECTRICAL SYSTEMOKNot OK6.16.26.36.46.56.66.76.86.96.107 T

43 User’s, Installation and Maintenance Manual11 PLATFORMSOKNot OK11.111.211.311.411.511.611.711.812 INFORMATION SIGNS AND DOCUMENTSOKNot OK12.112.213

44AVANTI Service Lift for Wind Turbines Appendix C: Operation log sheetDate & timeTYPE OF INSPECTION (BEFORE FIRST USE, ANNUAL OR UNSCHEDULED)OVER

45 User’s, Installation and Maintenance ManualAVANTI LIFT ANCHOR is an anchor point used for protection against falls from heights intended for use wi

46AVANTI Service Lift for Wind Turbines Marking on Lift Anchor plate:After installation, marking shall be completely accessible; otherwise additional

47 User’s, Installation and Maintenance ManualMaterial and Capacity rating Unique identification numberAfter installation:An inspection must be carried

48AVANTI Service Lift for Wind Turbines Date of purchase: Date first put into service: Periodic examination and repair historyDate Reason for entry (p

49 User’s, Installation and Maintenance ManualService tool kitService tool kit weight <25 kgRated load inside the cabin when service tool kit insta

5 User’s, Installation and Maintenance Manual Page1 Limited Warranty ...7 2 Introduction

50AVANTI Service Lift for Wind Turbines A AB BC CD DE EF F1122334455667788THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO AIP ApS AND PROTECTED BY C

51 User’s, Installation and Maintenance ManualA ( 1:5 )AA AB BC CD DE EF F1122334455667788THIS DOCUMENT AND ITS CONTENTS ARE PROPRIETARY TO AIP ApS AN

52AVANTI Service Lift for Wind Turbines E.13 Maintenance planningFrequency Performed by ComponentsDaily Supervisor Control and safety devices of ser

53 User’s, Installation and Maintenance ManualBreakdown # Cause SolutionThe service tool kit cannot ascend nor descend.A1It overrides cabin control b

AustraliaAvanti Wind Systems PTY LTDUnit 15 / 160 Lytton Road Morningside 4170 · QueenslandP: +61 (0) 7 3902 1445 · F: +61 (0)7 3902 1252ChinaAvanti

6AVANTI Service Lift for Wind Turbines 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 User’s, Installation and Maintenance Manual* Avanti service lift (“Product”)Avanti Wind Systems A/S warrants that com-mencing from the date of shipm

8AVANTI Service Lift for Wind Turbines 2.2 Symbols2.1 Observations2. IntroductionOnly trained people may use this lift.This manual must be available t

9 User’s, Installation and Maintenance Manual2.3 CautionsUse and daily inspection of the service lift shall only be performed by AVANTI or personnel